Way Ahead In Corrosion Control

Tabu, Guntong, Semangkok

Replacement of depleted anodes during pipeline survey campaign in Malaysia

9011 JGE 0157 atlantis dweller.JPG

RetroSled™ anode sleds installed on three unprotected pipelines

In March, during an ROV survey of three pipelines, EMEPMI discovered that the pipelines’ sacrificial bracelet anodes were depleted and in need of replacement. Spot-replacement of bracelet anodes is prohibitively costly due to lofty vessel day rates. EMEPMI engaged Deepwater Corrosion and our agent, Wasco, to design and supply a semi-remote sled-based retrofit for the three subsea pipelines for a life extension of 25 years (to 2041). Our engineers determined the correct number of RetroSleds™ and RetroClamps™ needed for full protection. The Retrosleds™ were fabricated locally in Malaysia and the RetroClamps™ were shipped from Houston.

The installation was performed from the vessel Atlantis Dweller using an ROV in 60 meters of water on 3 pipelines off the coast of Malaysia. The clamps and sleds were installed by ROV without removing the concrete weight coat on the pipeline. This was a first in the region. The 3 pipelines: The TABU-A to TABU-B Pipeline, the GUNTONG-A to GUNTONG-B Pipeline, and the SEMANGKOK-A to SEMANGKOK-B pipeline

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9011 JGE 0151 sleds on vessel.JPG
9011 JGE 0161 atlantis dweller 2.JPG
9011 JGE 0205 measure pipe.JPG

Using the proprietary pipeline attenuation models, Deepwater engineers were able to complete the design quickly. Materials were manufactured and delivered to the dock within one month. The estimated installation time included in the client’s budget was 10 days. The vessel, with ample lifting capacity for our minimalist, rigid anode sleds, was able to install the RetroSleds via RetroClamps at 6 locations on 3 pipelines in 4 days.

CP readings were taken on each platform at each end of the pipelines, before and after the anode sled installation. Post-install readings were between -0.999 V and -1.014 V vs Ag AgCl, indicating that the sleds adequately shifted potentials, polarizing and protecting the assets.

RetroClamp info

Results

CP readings were taken on each platform at each end of the pipelines, before and after the anode sled installation. Post-install readings were between -0.999 V and -1.014 V vs Ag AgCl, indicating that the sleds adequately shifted potentials, polarizing and protecting the assets. 

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RetroSled anode sleds installed on three unprotected pipelines.

In March, during an ROV survey of three pipelines, EMEPMI discovered that the pipelines’ sacrificial bracelet anodes were depleted and in need of replacement. Spot-replacement of bracelet anodes is prohibitively costly due to lofty vessel day rates. EMEPMI engaged Deepwater Corrosion and our agent, Wasco, to design and supply a semi-remote sled-based retrofit for the three subsea pipelines for a life extension of 25 years (to 2041). Our engineers determined the correct number of RetroSleds and RetroClamps needed for full protection. The Retrosleds were fabricated locally in Malaysia and the RetroClamps were shipped from Houston.

The Installation was performed from the vessel Atlantis Dweller using an ROV in 60 meters of water on 3 pipelines off the coast of Malaysia. The clamps and sleds were installed by ROV without removing the concrete weight coat on the pipeline. This was a first in the region. The 3 pipelines: the TABU-A to TABU-B Pipeline, the GUNTONG-A to GUNTONG-B Pipeline, and the SEMANGKOK-A to SEMANGKOK-B pipeline

Download Case Study

  

Using the proprietary pipeline attenuation models, Deepwater engineers were able to complete the design quickly. Materials were manufactured and delivered to the dock within one month. The estimated installation time included in the client’s budget was 10 days. The vessel, with ample lifting capacity for our minimalist, rigid anode sleds, was able to install the RetroSleds via RetroClamps at 6 locations on 3 pipelines in 4 days.  

RetroClamp info

CP readings were taken on each platform at each end of the pipelines, before and after the anode sled installation.  Post install readings were between -0.999 V and -1.014 V vs Ag AgCl, indicating that the sleds adequately shifted potentials, polarizing and protecting the assets.