RetroBuoy™
Impressed current cathodic protection (ICCP) anode system for large structures
The most efficient and environmentally responsible cathodic protection retrofit system available
RetroBuoy™ is a high-capacity impressed-current cathodic protection system, designed primarily as a retrofit for existing structures. It utilizes impressed-current titanium-anode rods housed in buoyant floats. This configuration keeps the anodes in constant contact with seawater, maximizing the efficiency of the cathodic protection.
Very cost efficient
RetroBuoy™ provides the lowest installed cost per ampere/year of any CP system available.
To maintain appropriate levels of protection, individual RetroBuoy™ anode sleds can be rated anywhere from 150 to 500 amps.
The compact size and remote location of the RetroBuoy™ on the seabed simplifies the installation procedure and increases the cost-effectiveness of the retrofit.
These installation costs typically dominate a large offshore cathodic protection upgrade and the RetroBuoy™ eliminates most superfluous work.
Video: Shell Leman ICCP Retrofit
Key design factors
Superior efficiency
Mixed-metal-oxide-activated titanium electrodes allow the anode sled to be operated at a very high current output. Installing the electrode elements in buoyant modules ensures that they remain surrounded by clean seawater.
Compact protection
The RetroBuoy's sled base is compact and easily handled by most offshore installation vessels.
Customizable cabling
Routing the ICCP system cable can be done in a variety of ways depending on project needs. Our partnerships with key transformer / rectifier manufacturers in the US and UK allow us to provide complete systems in compliance with any local electrical requirements and safety codes.
Durable design
The oil-filled, pressure-compensated electrical junction box that houses the electrode cables allows the system to operate efficiently at any depth.
Video: RetroBuoy™ installation
RetroBuoy™ overview
Current output
Each RetroBuoy™ can put out up to 500 amps of cathodic protection current, enough to protect 80,000 sq. ft of steel.
Anode floats
Each anode float contains three mixed-metal oxide anodes.
Transformer rectifier
Each RetroBuoy™ is powered by a TR on the surface.
Cable
Depending on the particular installation, different cable specs are used. All cables are double-armored single conductors. Cable management through the splash zone is a critical aspect of platform retrofits. J-tubes or I-tubes can be used. Dynamic cable can be configured in a lazy S for FPSO installations.
Specifications
Model name | Anodes modules | Current rating (A) | Anode to structure* | Anode to sea floor | Applications |
---|---|---|---|---|---|
RetroBuoy Junior | 1 | 150/200 | 3m(10ft) | 0.7m (2.3ft) | Docks and harbors, small offshore structures, jacket complexes, in tropical oceanic conditions |
Retrobuoy (RB-4) | 4 | 400/500 | 30m(100ft) | 2.1m (7ft) | Large offshore structures in harsh oceanic conditions with an unstable sea floor |
Project experience
Zafiro Producer
Project case study: Impressed current cathodic protection of FPSO hull
- Water depth: 590 ft
- Dynamic cable
- 800 Amps CP
GOM structures
Project case study: Cathodic protection retrofit on five structures in fourteen days
- 5 fixed jackets
- Install time: 14 days
- 210' four point boat
PanYu 30-1
Project case study: ICCP anode retrofit for eight-leg structure in the South China Sea
- Water depth: 200 m
- Fixed monitoring
Deepwater installs RetroSleds™ to protect two pipelines
- 2 RetroSleds™ and 4 RetroClamps™ on 8" pipeline
- 1 RetroSled™ and 2 RetroClamps™ on 12" pipeline
- Pipelines at 210' and 220' depth
LAF-1 & 2 Platforms
Project case study: Single float RetroBuoy™ systems installed in the Gulf of Guinea.
- Installation: ROV
- Impressed current anodes
Ewing Bank 305-A
Project case study: Two large impressed-current anode sleds installed on a GOM platform
- Water depth: 300 ft
- 20 year life extension
- 800 Amps of CP current
Olympus Field PBGs
Project case study: Self-monitored anode sled protects 24 new PGBs at 3,000 ft for 45 years.
- Installation: ROV
- Install time: 30 hours
- Battery-free monitoring
- 45-year design life
Four RetroSleds™ installed on two pipelines
One installed on 10" line, three on a 6" line
- Installed from jack-up boat
- Divers helped place the sleds
- In Gulf of Mexico, south of Louisiana
Ship Shoal structures
Project case study: RetroLink™ anode strings on shallow-water assets in the Gulf of Mexico
- 64 RetroLinks™
- 25 structures
RetroLinks protect Gulf of Mexico platform
- 44 RetroLinks™ installed
- Anode string length: 200 feet
Four platforms retrofit near Trinidad
59 anode sleds, 3 clamp-on anodes used
- 59 anode sleds were required
- 3 Dual-anode clamp-ons were used
- Smaller booster anodes added to top of sleds
- Systems were connected via RetroClamps™
Anode sled installed on fixed-jacket platform
Sled replaced anodes removed during construction
- Anode sled was attached via RetroClamp™
- Saturation divers used to place sled
RetroSled™ installed on subsea pipeline
6" pipeline in the Gulf of Mexico
- Pipeline near Renaissance MP 76 platform
- RetroSled™ used to provide CP
- RetroClamp™ provides electrical connection
- Located in the Gulf of Mexico
RetroPods™ installed on FPU subsea equipment
Wellheads and gravity bases protected by RetroPods™
- 12 RetroPods™ and 18 Web-RetroClamps™ installed
- 10-year life extension
- 115 meter water depth
Dock Cathodic Protection
Anodes systems for Docks, Jetties and Piers
RetroPods™ installed on wellheads and SUTA
Three anode sleds protect subsea equipment
- RetroPod™ anode sleds installed
- RetroClamps™ provide electrical connection
Kitchen Lights
Project case study: ICCP anode system for a new platform in Alaska
- New fixed jacket
- Cook Inlet, Alaska
- Impressed current
Arnold / Oyster fields
Project case study: Anode retrofit on two deep-water subsea fields in the Gulf of Mexico
- Installation: ROV
- Install time: 72 hours
- Depth: 775 ft / 1,750 ft
TAQA North Cormorant
Impressed Current Cathodic Protection (ICCP) retrofit on the North Cormorant Platform
- Fixed platforms
- Installation: ROV
- Install time: 18 hrs
Houston Ship Channel dock
Project case study: Houston Ship Channel retrofit
- 5 docks protected
- Installation: Divers
- 47 RetroLinks™ installed
- 16 ICCP anodes installed
Dana Triton FPSO retrofit
Project case study: Hanging ICCP anode system installed to protect the hull of a floating storage vessel
- Installation: Topside
- Unit is storm-recoverable
- Remote O&M
Tapis-F & Irong Barat B
Project case study: Anodes replaced on two Malaysian platforms
- Fixed platforms
- Installation: ROV
- Install time: 63 hrs
Tubular Bells
Project case study: Anode retrofit for production pipelines in Mississippi Canyon
- Water depth: 4,500 ft
- Installation: ROV
Offshore wind farm
Project case study: ICCP anode sled to supplement failing anodes on 33 wind turbines
- Field: 33 tripod turbines
- Install: < 24 hrs / turbine
Garden Banks 191-A Anode retrofit
Project case study: ICCP anode sleds retrofit on a GOM fixed platform
- Water depth: 720 ft
- Installation: ROV
- Install time: 2 days
BARD Offshore 1 OSS retrofit
Project case study: RetroBuoy™ ICCP anode system for an OSS transformer platform
- Platform installed 2010
- Premature anode failure
- 25-year design life
Enterprise dock anodes
SACP retrofit of dock structure and pilings in Beaumont, Texas
- Sections of dock, dolphins and piles had insufficient CP
- Anodes added to supplement existing land-side ICCP
- Continuity cables added to discontinuous sections
Port of Alaska dock
Cathodic protection retrofit for beams
- 8 Raparound™ anodes used
- Divers secured anodes and routed cables
Who Dat retrofit with suspended ICCP anodes
Semi-submersible rig needed short-term CP
- Most existing ICCP anodes had failed
- Suspended anode chosen as fastest, lowest-cost option
- Existing transformer/rectifier used
- Suspended anode is tethered to prevent damage
The cost of a bad pipe support
California wave park survey
Project case study: California wave park corrosion survey
- CVI/NDT inspection Done
- 500,000 sq. ft. + facility
- 55+ assets Inspected
- ICCP retrofit recommended
Montara CP test stations
Montara Pipeline fitted with CP test stations
- Wellhead trees and PLET needed electrical continuity
- Piggybacks on flowlines lacked continuity
- Tiebacks were used to ensure electrical continuity
- RetroClamp™ CP test stations were added
Hydrogen embrittlement study
Project Case Study: Hydrogen Embrittlement Study
- Study focused on clamp connector
- Possible gasket embrittlement from CP
- Internal sections of clamp monitored for CP
- Polarization of gasket could generate hydrogen
Leman Alpha
Project case study: ICCP anode sled to supplement failing anodes on three structures
- Install: 12 hours per buoy
- Depth: 35 M
- 25-year design life
Tabu, Guntong, Semangkok
Project case study: Anodes replaced during pipeline survey campaign
- 3 pipelines
- Installation: ROV
- Install time: 4 days
Offshore drill stack
Project case study: CP levels monitored and corrected
- Recap Datalogger
- CP & Coating Remediation
6 Bay Marchand platforms
Project case study: Anode retrofit of 6 Bay Marchand platforms
- 6 structures
- 61 anode strings
- 5 year life extension
Joliet TLP
Project case study: Anode retrofit for the foundation template of a TLWP in Green Canyon
- Water depth: 1,760 ft
- 19 x RetroPods™
Cathodic protection sleds
Heavy-duty anode sleds for high water currents
- Heavy duty, lower profile sleds
- For high water current environments
- High-strength piping
- 20-year design life
Frying Pan Tower
Project case study: Offshore bed and breakfast platform anode retrofit
- Civilian owned
- 12 RetroLinks™
Green Canyon
Project case study: Anode sleds installed at Neptune and Shenzi fields
- Water depth: 4,400 ft
- Install time: 3 days
Brent pipeline
Project case study: Pipeline anode retrofit with mattresses
- 12 km pipeline
- Conctrete weight coat
- 15 year life extension
Shenzi subsea tree
Project case study: SunStation CP monitoring system interrogated by ROV at 4,300 ft
- Water depth: 4,300 ft
- 25-year monitoring system
- No batteries required
Forties field flowlines
Project Case Study: Anode retrofit for the in-field flowlines in the North Sea
- Install time: 60 hours
- Depth: 106 m
Duncan Wharf
Project case study: Cathodic protection retrofit using impressed current anode sleds
- Semi-Arctic temperatures
- 3,700 AMPS of CP
Cook Inlet Pier
Project case study: Deepwater designs and installs new impressed current pile anode in Alaska.
- 1,800 AMPS of CP
- Freeze / thaw resistant
Bahamas loading dock
Project case study: Failing dock anodes replaces with topside anode strings
- Sacrificial anodes
- Diverless install
Alba Field
Project Case Study: Anode replacement on a pipeline in EG
- Installation: ROV
- Depth: 200 ft
- Sacrificial anode sled
Neptune Spar
Project Case Study: ICCP anode sled to supplement failing anodes on the hull
- INSTALL TIME: 72 HOURS
- DEPTH: 1,930 FT
- 15 YEAR DESIGN LIFE
Arklow Bank
Project case study: ICCP anode system for wind farms in the Irish Sea
- 7 x wind turbines
- Water depth: 10 m
- Offshore time: 11 days
Ras Gharib platform
Project case study: Retrofit anode sleds for a fixed platform in the Red Sea
- Install: Divers
- Install time: 24 hours
- Depth: 14 m
- As left: (-)1.050V vs Ag/AgCl
Lufeng 13-2
Project case study: Two RetroBuoy™ systems for a fixed platform in the South China Sea
- Platform installed 2005
- Premature anode failure
- Depth: 430 ft
- Supplemental ICCP anodes
Forties Field platforms
Project case study: Nine RetroBuoy™ systems installed to protect four aging North Sea structures.
- 4 fixed platforms
- 9 x 450 Amp sleds
- Install: 12 hours each
- 20-year design life
South Pass 62-C
Project case study: Two RetroBuoy™ systems replace spent anodes on a 330 ft platform in the Gulf of Mexico
- Install time: 30 hours
- Depth: 330 ft
- 20 YEAR DESIGN LIFE
Black Bay platforms
Project case study: Anode strings retrofit on 69 structures in Black Bay, Gulf of Mexico
- 115 anode strings
- 22 continuity jumpers
- Structures: 69
- Offshore time: 22 days
24 inch methanol pipeline
Project case study: RetroMat™ anode sleds installed on the Atlantic methanol pipeline in EG
- Local assembly
- Offshore time: 3 days
- Length: 2 km
- As left: -1.025V vs Ag/AgC
Chinook Field PLET
Project case study: Deepwater designs a mini-gateway retrofit in the Gulf of Mexico
- Continuity jumper
- Borrowed CP from PLET
- Custom design
- 2 week turnaround
Eugene Island 295-A
Project case study: Spent platform anodes replaced with subsea anode strings by divers
- Installation: Divers
- Install time: 60 hours
- Depth: 220 ft
ERWB Jackets
Project case study: Seabed anode sleds retrofit CP on Gulf of Thailand platforms
- Bridge-connected jackets
- Water depth: 200 ft
- Install time: 60 hours
- Seabed anodes only
Liverpool Bay OSI
Project case study: Hanging ICCP anode system installed to protect the hull of a floating storage vessel
- Installation: Topside
- Offshore time: 4 days
- Unit is storm-recoverable
- 10 year life extension
Tamar Field
8 inch pipeline
Project case study: RetroLink™ anode strings used to retrofit cathodic protection on 8 inch pipeline
- Installation: Divers
- Offshore time: 30 hours
- Length: 4.5 km
- As left: -0.998V vs Ag/AgCl
Dudgeon OWF
Project case study: Remote cathodic protection monitoring system installed in the North Sea
- 4 offshore turbines
- 32 km offshore
Pipeline Excavation Tool (PET™) installs RetroClamp™
Excavation of shallow buried underwater pipeline near Grand Isle, LA
- Entire operation done from topside - no divers
- Took two hours to excavate and install RetroClamp™
- Whole operation including setup and demob took one day
Case study: Sendje Ceiba FPSO outfitted with RetroBuoy™ ICCP sled
Project case study: RetroBuoy™ ICCP anode system installed to protect the hull of a floating storage vessel
- Up to 500 amps for 20 years
- Initial current required: 190 amps
- Final current required: 404 amps
Gunfleet Sands wind farm anodes
38 monopiles retrofit in Gunfleet Sands
- 38 monopiles retrofitted in Gunfleet Sands
- Monitoring added to 6 Gunfleet Sands monopiles
- Monopile in Lincs gets CP retrofit and monitoring
LINCS wind farm monitoring
Monitoring systems for wind monopiles
- Wind monopiles without internal coating or CP
- Long-term monitoring on sampling of structures
- Corrosion coupons measure wall loss over time
- Electrical resistance system logs data
Sheringham Shoal anode strings
RetroLink™ anode string tested on wind farm monopile
- Inadequate CP on external sections of pile
- Retrofit couldn't use divers or welding
- RetroLinks™ attached to custom clamps
- Current monitoring and reference electrodes added
RetroLink™ anode strings installed
Apache’s EC-2-C 4-pile structure in the Gulf of Mexico
- Six RetroLink™ anode strings installed
- Depth: 30 feet of water
- Located in Gulf of Mexico
- Total time - including travel - 6 hours
Galveston Island Historic Pleasure Pier retrofit
47 RetroLink™ anode strings installed
- RetroLink™ anode strings installed
- Anode strings attached with RetroClamps™
- CP levels verified using Polatrak ®CP Gun™
CP jumper system installed on pipeline
Jumper system provides CP bridge across insulator joint
- Two 12” RetroClamps™ were installed
- Pair of 4/0 cables provide continuity
- ROV installation
ReCap™ data logger installed on BOP stack
Can log CP data for 4 years at 3,000 meter depths
- System includes high - impedance data logger
- Two V-String™ zinc reference electrodes used
- Data recorded every 15 minutes for four years
- Non-stop data logging of two independent channels
RetroLinks™ installed on multiple assets
Chevron needed CP retrofits on smaller Gulf of Mexico structures
- A total of five RetroLinks™ installed
- Platforms, wellheads and pipeline risers
- Assets spread over various fields
RetroLinks™ installed on Boardwalk Pipeline
Retrofit of shallow pipeline in swamp with RetroLinks™ and RetroClamps™
- 490 feet of RetroLinks™ installed
- RetroClamps™ attach anodes to pipeline
- RetroReader™ used to confirm connection
Anodes installed in chemical plant storage tank
Monitoring system also installed
- 12 weld-on zinc based anodes installed
- Potential monitoring panel using zinc reference electrodes was installed
RetroLinks™ installed on Chevron East platform
23 RetroLink™ anode strings were attached
- RetroLinks™ were attached to 23 horizontal stand-offs
- Caisson structure in 48 feet of seawater
- Two Vamp Clamps™ used for electrical continuity
- 1.5 hours average installation time per anode string
RetroPods™ installed on ExxonMobil platforms in South China Sea
Guntong-F and Irong Barat-C platforms retrofit with RetroPods™
- Two platforms retrofit
- 36 RetroPods™ total installed on two platforms
- Assets in 63 meters of seawater
Retrolinks™ installed on three platforms
Arenque A, B and C get CP retrofits
- 20 Retrolinks™ used per structure
- Retrolinks™ were 200 feet in length
- Protected for at least 5 years
Buffalo Bayou sheet pile survey
Corrosion survey of steel sheet piles in downtown Houston waterway
- Survey of submerged steel sheet piles
- Identify multiple discontinuities along piles
- 6 of 7 TRs were functioning
- Sampled mud and water for resistivity
160 km pipeline, platform, flare tower retrofit
Located in the Gulf of Thailand
- 81 RetroSleds™ and 162 RetroClamps™
- 13 Test stations installed
- RetroMat-CP Test Station™ used on buried pipeline
CP monitoring installed on marine fueling dock
Açu Maritime Fuel Terminal - TECMA north of Rio de Janeiro State
- 8 V-String™ reference electrodes and monitoring panel
- Berth 1: 185m X 32m
- Berth 2: 110m X 21m
Monitoring system for Australian pipeline
SunStation™, V-String™ and MA-1™ will monitor pipeline and hardware
- SunStation™ will monitor pipeline CP
- V-String™ reference electrode attached to SunStation™
- MA-1™ will monitor Spool Connection Assembly
RetroLinks™ installed on smaller Gulf of Mexico structure
Quarter North Energy’s SS-80A
- RetroLink™ anode strings installed
- RetroLinks attached to stand-offs welded to structure
- Smaller structure in Gulf of Mexico
- Water depth: 25 feet
CP simulation on an offshore platform
CP modeling was used to provide depolarization timeline
- Inspection CP data used
- 3D CAD model used
- North Sea simulation
Riser base CP modeling
Modeling used to verify 15-year life extension
- Developed 3D CAD model of asset
- Used existing CP survey data
- 15-year life extension
Arabian Gulf pipeline CP retrofit
- 25 RetroClamps™ deployed
- 8-inch pipeline from wellhead platform
- Used to electrically connect anode sleds
64 RetroLinks™ installed on pipelines
- 64 RetroLinks™ used
- 26 RetroClamps™ used to attach links
- Anode strings laid on seabed
RetroLinks™ installed on small structure
- 14 RetroLinks™ installed
- 66" lengths
- Gulf of Mexico
PET™ pipeline excavation and clamp installation
- 48" and 30" pipelines under 4' to 6' of mud
- PET™ used to excavate pipes
- Two RetroClamps™ installed
- Excavation time: 2 hours
20 RetroLinks™ installed in Gulf of Mexico
- 20 RetroLinks™ installed
- 150-foot RetroLink™ length
- Water depth: 148 feet
I-Rod® 28 years after installation
Harmony, Heritage and Hondo
- Depths: 850 ft to 1,200 ft
- Install: 21 Retrobuoys™ in 17 days
- 25-year design life